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A journey through the Dutch case studies

Posted on 27-09-2023

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During the months of June and July, I had the privilege of undertaking a secondment at TU Delft, a leading institution in architectural innovation. My research focus during this period revolved around the principles of Open Building and Industrialised Construction. Through visiting and analysing several Dutch multi-family housing projects, I could observe how industrialised construction and Open Building design strategies could facilitate spatial flexibility and user customisation in housing. This experience provided valuable insights into the interplay between design, manufacturing, and future adaptability in residential projects, significantly contributing to the combined assessment methodology within my research.

 

Expanding networks through events and interviews

 

In my first week, I attended the NH Bouwstroom event in Amsterdam, thanks to an invitation from Gerard van Bortel. This partnership among housing corporations in North Holland aims to tackle the region’s housing demand by promoting modular homes. It gave me a chance to network with housing professionals, including developers, policy makers, and designers, laying the groundwork for future interviews and discussions.

 

During my secondment, I conducted interviews with architects as Olaf Gipser, Tom Frantzen, Jacob van Rijs, or Pieter Stoutjesdijk, whose work highlights the integration of Open Building principles in contemporary housing projects. A central theme that emerged during these conversations was the importance of designing buildings with long-term adaptability, ensuring they can evolve over decades to accommodate shifting demographics and changing family structures. Additionally, the architects emphasized spatial generosity, advocating for flexible layouts that support various uses over time. Projects like Stories which I had the chance to visit, exemplify this approach by allowing residents to co-create and customise their living spaces freely, demonstrating how thoughtful design can balance individual needs without compromising collective decision-making. Another critical insight was the necessity of early collaboration between architects, engineers, and manufacturers. This interdisciplinary approach is essential to balancing flexibility with industrialisation, particularly when working within the constraints of prefabricated systems, ensuring both efficiency and adaptability in housing solutions. These insights reaffirmed the tension between achieving flexibility and scalability, highlighting the need for technical solutions in early design stages.

 

From design to manufacturing

 

To complement the architectural insights, I visited industrialised construction companies such as Heddes and Daiwa House Modular Europe. These visits allowed me to observe cutting-edge production methods and explore the nuances of modular construction.

 

At Heddes, for example, I observed their modular systems capable of reaching up to 23 floors. Their approach showcased the possibility of utilising between different vertical support systems—timber, steel, CLT walls, or concrete columns—and the efficiency of prefabricated concrete slabs. Meanwhile, Daiwa House Modular Europe was planning to release a highly automated production line, including innovative features like Automated Guided Vehicles (AGVs) and takt time strategies to double productivity with fewer workers.

 

These visits underlined both the advantages and challenges of industrialised construction. While controlled environments, high-quality output, and inclusive workforce opportunities were noted as benefits, customisation remains a challenge. Many manufacturers, focused on the standardisation of a reduced number of typologies to maintain affordability and scalability. However, the high degree of digitisation, particularly through BIM platforms and digital manufacturing, opens possibilities for integrating customisation strategies in the future.

 

Bridging flexibility and industrialisation in housing design

 

My secondment at TU Delft was a fulfilling experience that deepened my understanding of how Open Building principles and industrialised construction when combined can revolutionise housing design. Observing the multi-family housing case studies and engaging with industry leaders revealed there is potential to integrate flexibility and user customisation into scalable housing solutions. Projects like Stories and Patch22 demonstrated that co-creation under a fixed set of components can empower residents while ensuring long-term resiliency, and factory visits underscored the growing role of digital technologies in bridging the gap between design and manufacturing.

 

However, this experience also revealed certain challenges, from balancing flexibility with standardisation to overcoming regulatory barriers for sustainable materials like timber. These insights will be pivotal as I continue my research, particularly in comparing the Dutch context with other European approaches, and will undoubtedly shape future discussions on how industrialised construction can support more adaptable and inclusive housing solutions. This secondment not only enriched my academic journey but also reinforced the importance of interdisciplinary collaboration in tackling the complex demands of today’s housing market.

 

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